Fabrication of Porous Aluminum with Directional Pores through Continuous Casting Technique

Fabrication, properties, and applications of porous metals with directional pores

Lotus-type porous metals with aligned long cylindrical pores are fabricated by unidirectional solidification from the melt with a dissolved gas such as hydrogen, nitrogen, or oxygen. The gas atoms can be dissolved into the melt via a pressurized gas atmosphere or thermal decomposition of gaseous compounds. Three types of solidification techniques have been developed: mold casting, continuous zo...

Fabrication of Lotus-Type Porous Aluminum Utilizing Decomposition of Moisture

Lotus-type porous aluminum with cylindrical pores oriented in one direction was fabricated by a casting method utilizing the decomposition of moisture in a vacuum. Hydrogen decomposed from moisture is utilized for cylindrical pores to grow during unidirectional solidification. However, pores are not formed in the case of a casting in hydrogen or argon atmosphere, because hydrogen or argon gas p...

Moisture Transport Through a Porous Plate with Micro Pores

Reverse freeze casting: a new method for fabricating highly porous titanium scaffolds with aligned large pores.

Highly porous titanium with aligned large pores up to 500 μm in size, which is suitable for scaffold applications, was successfully fabricated using the reverse freeze casting method. In this process we have newly developed, the Ti powders migrated spontaneously along the pre-aligned camphene boundaries at a temperature of 45.5°C and formed a titanium-camphene mixture with an aligned structure;...

Aluminum and Aluminum Alloys Casting Problems

Aluminum castings have played an integral role in the growth of the aluminum industry since its inception in the late 19th century. The first commercial aluminum products were castings, such as cooking utensils and decorative parts, which exploited the novelty and utility of the new metal. Those early applications rapidly expanded to address the requirements of a wide range of engineering speci...